WayhomartWire forming and welding
Straightening, cutting, bending, ring forming and resistance welding — the core of every product we make.
Process steps
- 01Incoming wire inspection (diameter, tensile, coating)
- 02Straightening and cutting to length
- 03CNC bending and ring forming
- 04Jig-based resistance welding
- 05Dimensional and weld-integrity check
- 06Transfer to finishing
Process data
- Wire diameter range
- TBD — confirm with engineering
- Welding method
- Resistance welding on jigs
- Fixtures
- In-house designed and maintained
- Capacity
- TBD
Wire forming is where a dish rack is won or lost. Two racks can look identical in a catalogue photo and behave completely differently in a dishwasher, purely because of weld placement and wire gauge.
What we need from you
- A drawing, or a physical sample we can reverse-engineer
- Target load and dishwasher exposure
- Annual volume, so we can decide between hard tooling and flexible fixtures
What you get back
A feasibility note stating wire gauge, weld method, fixture approach and whether the design needs to change to be manufacturable at your target cost.
⚠️ Placeholder: figures pending; replace the screenshots with real line and process images.
Other capabilities
Send us your drawing or sample
Tell us the application, target market and annual volume. Our engineering team will review feasibility, tooling and lead time.
